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Wednesday, 27 February 2013

Diecraft Australia

Executive Summary

In this report we discombobulate tried to dissect the process flow of the Diecraft and pinpoint the problem areas that might have contributed to schedule overrun for 70% of its orders to Tupperware. The assumption is that all the clip figures reported by the company (estimated and actual) are the actual sequence spent by the various processes and does not include the remain cartridge clip between various steps in the processing. overly the time spent in purchasing the raw solid and time taken by the external vendors is fixed and beyond the scope of this report. Our analysis shows a substantial capacity deprivation in the Milling operation and minor capacity deprivation in the EDM process relative to the outturn demand. The report recommends player reallocation between operations to improve the total production cycle time. 
Process Flow Diagram
Please refer the debunk for the Process Flow Diagram.
Analysis
To diagnose the problem and delays happening in the process flow, we have taken a sample disgorge that takes an average of 1700 hours to be manufactured. Using this fact with Exhibit 8 (distribution of effort by atom) gives the following:
Section % of hoursNo of hours per telephone circuit
Design13.16223.72
Bolster13.16223.72
Turning4.7280.24
Units(M&G)17.55298.35
EDM17.69300.73
Assembly29.

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84507.28
Test1.7730.09
make over & Misc1.6728.39
tote up99.561692.52
Note: Availability of each worker 53.5 hours/week
Observations:
- measure taken for manufacturing of units (M&G) per week is much greater than that taken for blow up plates. Since the assembly process has to wait for both units and bolster plates, manufacturing of units becomes the constriction for the process.
-Total time required for bolster is 223.72 hours per job. It is assumed that this time includes the complete process of Grinding, Milling & Turning for the bolster plates.
-Total time for Unit cells is 298.35+80.24=378.59. Here the assumption is that the Turning section is...If you want to get a full essay, order it on our website: Ordercustompaper.com



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